40CrMo 42CrMo 42CrMo4 Alloy Steel Pipes/Amashubhu

Incazelo emfushane:

Ipayipi le-42CrMo ingxubevange engenamthungo iyinsimbi enamandla aphakeme kakhulu enamandla amakhulu kanye nokuqina, ukuqina okuhle, akukho brittleness okusobala okusobala, kanye nokonakala okuncane ngesikhathi sokucisha.Ngemva kokucisha nokushisa, ipayipi elingenamthungo elingu-42CrMo linomkhawulo wokukhathala okuphezulu kanye nokumelana nemithelela eminingi, ukuqina komthelela omuhle kumazinga okushisa aphansi, namandla okukhasa okuphezulu namandla okubekezela ezingeni lokushisa eliphezulu.Ukucisha ubuso ngemva kokucisha nokubandisa kuvame ukusetshenziswa njengesikimu sokwelapha ukushisa kwamapayipi angenamthungo angu-42CrMo.


Imininingwane Yomkhiqizo

Omaka bomkhiqizo

Isingeniso Somkhiqizo

Ayinakho ukuthukuthela okusobala, ukuwohloka okuncane ngesikhathi sokucisha, umkhawulo wokukhathala okuphezulu kanye nokumelana nomthelela omningi ngemva kokwelashwa kokucisha nokushisa.Ipayipi elingenamthungo le-42CrMo linomthelela omuhle emazingeni okushisa aphansi namandla aphezulu okukhasa kanye namandla okubekezela ezingeni lokushisa eliphezulu.Ukucisha ubuso ngemva kokucisha nokubandisa kuvame ukusetshenziswa njengesikimu sokwelapha ukushisa kwamapayipi angenamthungo angu-42CrMo.

Ingxubevange yensimbi ekhethekile:41Cr4,25CrMo4,30CrMo4,34CrMo4,42CrMo4

OD: 20-660mm WT: 2.3-100mm L: 5.8M, 6M, 11.8M, 12M nanoma yibuphi obunye ubude obucacisiwe.

Isicelo: Umshini, Ubunjiniyela obujwayelekile, ingalo ye-crane, Izihlahla, Amasilinda Ahlukahlukene, Ama-Conveyor Rolls, Ama-Hollow Shafts, Izingxenye Ezingenalutho kanye nezingxenye, Amantongomane, Izindandatho, njll.

Isicelo somkhiqizo

Ukusetshenziswa kwepayipi elingenamthungo elingu-42CrMo: insimbi ekhethekile esetshenziselwa amabhuloho yi-"42CrMo", insimbi ekhethekile yamagida ezimoto yi-"42CrMo", kanti insimbi ekhethekile yemikhumbi yokucindezela ithi "42CrMo".Lolu hlobo lwensimbi luthuthukisa izakhiwo zensimbi ngokulungisa okuqukethwe kwekhabhoni (c).Ngakho-ke, ngokokuqukethwe kwekhabhoni, lolu hlobo lwensimbi lungahlukaniswa lube: insimbi ye-carbon ephansi -- okuqukethwe kwekhabhoni ngokuvamile kungaphansi kuka-0.25%, njengensimbi engu-10 no-20;I-Medium carbon steel -- okuqukethwe kwekhabhoni kuvamise ukuba phakathi kuka-0.25 no-0.60%, njengensimbi engama-35 no-45;I-high carbon steel -- okuqukethwe kwekhabhoni kuvamise ukuba kukhulu kuno-0.60%.Lolu hlobo lwensimbi ngokuvamile alusetshenziselwa ukwenza amapayipi ensimbi.

Uhlelo lokusebenza olujwayelekile
Ifanele ukwenza isikhunta sepulasitiki esikhulu nesiphakathi nendawo esidinga amandla athile nokuqina.

Isibonisi somkhiqizo

40crmo 42CrMo 42CrMo4 Alloy9
40crmo 42CrMo 42CrMo4 Alloy8
40crmo 42CrMo 42CrMo4 Alloy7
40crmo 42CrMo 42CrMo4 Alloy10
40crmo 42CrMo 42CrMo4 Alloy1
40crmo 42CrMo 42CrMo4 Alloy11

Ukwakheka Kwekhemikhali (I-Cast Analysis) Kumashubhu Enziwe Ngengxube Yezinsimbi Ezikhethekile Ngamaphesenti NgeMisa a

Ibanga lensimbi

C

Si

Mn

P

S

Cr

Mo

Ni

Igama lensimbi

Inombolo yensimbi

imiz.

ubuningi.

ubuningi.

imiz.

ubuningi.

ubuningi.

ubuningi.

imiz.

ubuningi.

imiz.

ubuningi.

imiz.

ubuningi.

41Kr4

1.7035

0,38

0,45

0,40

0,60

0,90

0,035

0,035

0,90

1,20

-

-

-

-

25CrMo4

1.7218

0,22

0,29

0,40

0,60

0,90

0,035

0,035

0,90

1,20

0,15

0,30

-

-

30CrMo4

1.7216

0,27

0,34

0,35

0,35

0,60

0,035

0,035

0,80

1,15

0,15

0,30

-

-

34CrMo4

1.7220

0,30

0,37

0,40

0,60

0,90

0,035

0,035

0,90

1,20

0,15

0,30

-

-

42CrMo4

1.7225

0,38

0,45

0,40

0,60

0,90

0,035

0,035

0,90

1,20

0,15

0,30

-

-

a Bheka futhi 7.1.
b<0,25% Cu.

Izakhiwo Zemishini Yamashubhu Enziwe Ngezinsimbi Ngokuvumelana Nethebula 6 Kusimo Sokulethwa +QT

Ibanga lensimbi

Ubuncane bezakhiwo eziqinile

Igama lensimbi

Inombolo yensimbi

Amandla esivuno (ReH) MPa

Amandla okuqina ( Rm) MPa

I-Elongation A%

Kwa-T ngo-mm

Kwa-T ngo-mm

Kwa-T ngo-mm

T≤8

8<T≤20

20<T≤50

50<T≤80

T≤8

8<T≤20

20<T≤50

50<T≤80

T≤8

8<T≤20

20<T≤50

50<T≤80

l

t

l

t

l

t

l

t

41Kr4

1.7035

800

660

560

-

1000

900

800

-

11

9

12

10

14

12

-

-

25CrMo4

1.7218

700

600

450

400

900

800

700

650

12

10

14

12

15

13

16

14

30CrMo4

1.7216

750

630

520

480

950

850

750

700

12

10

13

11

14

12

15

13

34CrMo4

1.7220

800

650

550

500

1000

900

800

750

11

9

12

10

14

12

15

13

42CrMo4

1.7225

900

750

650

550

1100

1000

900

800

10

8

11

9

12

10

13

11

QAPHELA l = longitudinal, t = transverse.

Ukubekezelela Kububanzi Bangaphandle Naphezu Kokuqina

Ukubekezelela Ubude:
Uma Ubude bulingana no-6000mm, Ukubekezelela 0/+10
Lapho 6 000 < L =12 000, Ukubekezelela 0/+15
Lapho > 12 000,Ukubekezelela 0/+ ngesivumelwano
Ukucaciswa kwenqubo kanye nezakhiwo ezibonakalayo zepayipi lensimbi elingu-42CrMo
42CrMo ipayipi lensimbi, okuqukethwe kwekhabhoni: 0.38 ~ 0.45%, i-silicon: 0.17 ~ 0.37%, manganese: 0.50 ~ 0.80%.

Ipayipi lensimbi engu-42CrMo ingeyensimbi enamandla amakhulu kakhulu, enamandla amakhulu kanye nokuqina, ukuqina okuhle, akukho ukufutheka okusobala okusobala, umkhawulo wokukhathala okuphezulu kanye nokumelana nomthelela omningi ngemva kokwelashwa kokucisha nokushisa, kanye nokuqina okuhle komthelela wezinga lokushisa eliphansi.

Insimbi ifanele ukukhiqiza isikhunta sepulasitiki esikhulu nesiphakathi esidinga amandla athile nokuqina.Uhlobo lwayo lwenhlangano ejwayelekile yamazwe ngamazwe: 42CrMo4 ihambisana nomkhiqizo waseJapane: scm440 ihambisana nomkhiqizo waseJalimane: 42CrMo4 cishe ihambisana nomkhiqizo waseMelika: izici ezingu-4140 kanye nobubanzi bokusebenza: amandla aphezulu, ukuqina, ukuqina okuhle, ukuguqulwa okuncane ngesikhathi sokucisha, amandla aphezulu okukhasa futhi amandla okukhuthazela ekushiseni okuphezulu.Isetshenziselwa ukwakha ama-forging anamandla aphezulu kanye nengxenye enkulu yokucisha kanye neyokushisa kunensimbi engu-35CrMo, njengegiya elikhulu lokudonsa kwesitimela, igiya lokudlulisela le-supercharger, i-axle yangemuva, induku yokuxhuma kanye ne-spring clamp enomthwalo omkhulu, ipayipi lokubhoboza elihlangene kanye ithuluzi lokudoba lamafutha lijule kahle ngaphansi kwe-2000m, kanye nesikhunta somshini wokugoba.

Ukwakheka Kwamakhemikhali

I-Sulfur s: okuqukethwe okuyinsalela okuvumelekile ≤ 0.035%

I-Phosphorus P: okuqukethwe okuyinsalela okuvumelekile ≤ 0.035%

I-Chromium (CR): 0.90 ~ 1.20%

I-Nickel Ni: okuqukethwe okuyinsalela okuvumelekile ≤ 0.030%

I-Copper Cu: okuqukethwe okuyinsalela okuvumelekile ≤ 0.030%

I-Molybdenum (MO): 0.15 ~ 0.25%

Ingcindezi evumelekile ye-42CrMo

I-42CrMo ingcindezi evumelekile 186 ~ 310 / MPa, iphoyinti lesivuno 930 σ S / MPa, 42CrMo inamandla aphezulu, ukuqina, ukuqina okuhle, ukuguqulwa okuncane ngesikhathi sokucisha, namandla aphezulu okukhasa kanye namandla okubekezela ezingeni lokushisa eliphezulu.Ipayipi lensimbi le-42CrMo lisetshenziselwa ukwenza ama-forging anamandla aphezulu kanye nesigaba esikhulu esicishiwe nesishisayo kunensimbi engu-35CrMo.

Impahla Engokomzimba

1) Izinga lokushisa lamaphuzu abalulekile (isilinganiso): AC1 = 730 ° C, AC3 = 800 ° C, Ms = 310 ° C.

2) Umugqa wokunweba i-coefficient: izinga lokushisa 20 ~ 100 ° C / 20 ~ 200 ° C / 20 ~ 300 ° C / 20 ~ 400 ° C / 20 ~ 500 ° C / 20 ~ 600 ° C, i-coefficient yomugqa yokwandisa: 11.1 × 1 /12.1 × 10K/12.9 × 10K/13.5 × 10K/13.9 × 10K14.1 × 10K.

3) I-elastic modulus: izinga lokushisa 20 ° C / 300 ° C / 400 ° C / 500 ° C / 600 ° C, i-elastic modulus 210000mpa / 185000mpa / 175000mpa / 165000mpa / 15500mpa

Ukucaciswa Kwenqubo

Ukucaciswa kokusebenza okushisayo
Izinga lokushisa lokushisisa lingu-1150 ~ 1200 ° C, izinga lokushisa lokuqala lingu-1130 ~ 1180 ° C, futhi izinga lokushisa lokugcina ngu-> 850 ° C, φ> 50mm, ukupholisa kancane.

Ukucaciswa okujwayelekile
Izinga lokushisa elijwayelekile lingu-850 ~ 900 ° C, futhi isithando somlilo sipholiswa ngomoya.

Ukucaciswa kokushisa okuphezulu kwezinga lokushisa
Izinga lokushisa elipholile lingu-680 ~ 700 ° C, futhi isithando somlilo sipholiswa ngomoya.

Imininingwane yokuhlobisa kanye nokuhlobisa
Ukushisa okushisa ngaphambi kuka-680 ~ 700 ° C, ukushisa okucisha 840 ~ 880 ° C, ukupholisa uwoyela, izinga lokushisa lokushisa 580 ° C, ukupholisa amanzi noma ukupholisa uwoyela, ubulukhuni ≤ 217hbw.

Ukucaciswa kokuqiniswa kwe-subcritical kanye nokuqina
Ukushisa okucishayo 900 ° C, lokushisa komoya 560 ° C, ubulukhuni (37 ± 1) HRC

Ukucaciswa kokucinywa kwe-induction kanye nokushisa
Ukushisa kokucisha 900 ° C, lokushisa 150 ~ 180 ° C, ubulukhuni 54 ~ 60HRC.

Ukucaciswa Kwenqubo

Ukucaciswa kokusebenza okushisayo
Izinga lokushisa lokushisisa lingu-1150 ~ 1200 ° C, izinga lokushisa lokuqala lingu-1130 ~ 1180 ° C, futhi izinga lokushisa lokugcina ngu-> 850 ° C, φ> 50mm, ukupholisa kancane.

Ukucaciswa okujwayelekile
Izinga lokushisa elijwayelekile lingu-850 ~ 900 ° C, futhi isithando somlilo sipholiswa ngomoya.

Ukucaciswa kokushisa okuphezulu kwezinga lokushisa
Izinga lokushisa elipholile lingu-680 ~ 700 ° C, futhi isithando somlilo sipholiswa ngomoya.

Imininingwane yokuhlobisa kanye nokuhlobisa
Ukushisa okushisa ngaphambi kuka-680 ~ 700 ° C, ukushisa okucisha 840 ~ 880 ° C, ukupholisa uwoyela, izinga lokushisa lokushisa 580 ° C, ukupholisa amanzi noma ukupholisa uwoyela, ubulukhuni ≤ 217hbw.

Ukucaciswa kokuqiniswa kwe-subcritical kanye nokuqina
Ukushisa okucishayo 900 ° C, lokushisa komoya 560 ° C, ubulukhuni (37 ± 1) HRC

Ukucaciswa kokucinywa kwe-induction kanye nokushisa
Ukushisa kokucisha 900 ° C, lokushisa 150 ~ 180 ° C, ubulukhuni 54 ~ 60HRC.


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